The Diagnosis
Defects were caught only at final inspection.
The Prescription
Computer-vision QC scoring parts at each production stage.
The Relief
Cut defect escape rate by 58%.
Case notes
A manufacturing operation came to Devlynks with a familiar set of symptoms. Defects were caught only at final inspection. Our diagnosis phase mapped the full workflow, quantified the hours lost, and identified the highest-leverage points to intervene. Computer-vision QC scoring parts at each production stage. We rolled out in phases with the operations team embedded throughout, migrating historical data, training key users, and instrumenting every process so improvement could be measured rather than assumed. Cut defect escape rate by 58%. The system now runs as the daily backbone of the operation, with a support retainer covering monitoring and continuous optimisation.