Manufacturing MRP & Shop-Floor Scheduling

The Diagnosis
Production schedules ignored real-time material shortages.
The Prescription
An MRP module linking purchase orders to shop-floor scheduling.
The Relief
Improved on-time production by 33%.
Case notes
A manufacturing operation came to Devlynks with a familiar set of symptoms. Production schedules ignored real-time material shortages. Our diagnosis phase mapped the full workflow, quantified the hours lost, and identified the highest-leverage points to intervene. An MRP module linking purchase orders to shop-floor scheduling. We rolled out in phases with the operations team embedded throughout, migrating historical data, training key users, and instrumenting every process so improvement could be measured rather than assumed. Improved on-time production by 33%. The system now runs as the daily backbone of the operation, with a support retainer covering monitoring and continuous optimisation.